Tool 13 · Motion
Lead screws turn rotation into a strong, precise push — and eat most of your torque doing it. This tool gives the motor torque a lift or press really needs, the speed you'll get, and whether the axis will stay put when the power drops.
Mass being lifted, or push force ÷ 9.81
T8 = 8 mm
T8×8 = 8 · T8×2 = 2
Screw diameter and lead must be positive.
Drive spec
mean diameter ≈ 0.875 × nominal screw diameter
lead angle λ = atan( lead ÷ (π × mean diameter) )
effective friction µ' = µ ÷ cos 15° (30° trapezoidal thread)
efficiency η = tan λ ÷ tan(λ + atan µ')
torque = force × lead ÷ (2π × η)
linear speed = RPM × lead ÷ 60
self-locking when tan λ < µ'
The headline is efficiency, and it's brutal: a typical trapezoidal screw with a brass nut converts only 20–40% of the motor's work into linear motion. The rest becomes heat in the thread. That's not a defect — it's the same friction that makes the screw self-locking, which is exactly why lead screws hold a Z axis up with the motor off while a ball screw (90%+ efficient) would let it sink. You are choosing between efficiency and holding, and you cannot have both from one screw.
Two things this figure doesn't include, so add margin: friction in the guides (rails, bushings, binding from imperfect alignment) which can add 10–30%, and acceleration, since starting a load moving costs more than holding it in motion. Sizing a lift at exactly the computed torque is how axes stall halfway up. Double it and sleep well.
Driving this with a stepper — the usual choice — means checking two more things: that the motor makes this torque at the speed you want (stepper torque collapses with RPM, see the Stepper Motor Calculator) and that your driver's current limit is set to deliver it, which is the driver and Vref guide.
Screws give force, precision and holding; belts give speed and long travel cheaply. A Z axis lifting a gantry wants a screw. A fast X axis moving a light head wants a belt — which is what the Belt & Pulley Calculator is for.
It's the play between screw and nut — the dead zone when reversing direction. For one-way lifting it's harmless; for positioning that reverses, use an anti-backlash nut (spring-loaded, takes up the slack) or always approach a position from the same direction in software.
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